On Site Services
We provide on site process improvement and implementation support as necessary. Our goal is always to save you money by improving your current wear surface strategy and process.
Inspection Strategy
We implement risk reduction strategies by implementing processes for inspection of your wear surface components. The inspection strategies give understanding of common risks in the plant such as lack of wear surfaces, lack of inspection or higher rate of wear.
Extrapolated Data Management
Through historical trending, we provide a system that gives your team the ability to plan change outs of your wear surface components.
Project Management
We provide project management support for wear related projects on your site. Projects can range from simple spillage improvements to full chute redesign and upgrade. We will manage the project from concept through to commissioning.
Zone Optimisation
We look at your current assets and optimise their change out strategies by dividing wear zones into primary, secondary and tertiary areas. This will allow decreased spares holdings, decreasing overall running costs.
Clear Targets for Improvement
Below are clear targets which Gypsy Liners can help you achieve. We have completed these in the past for major producers and can do the same for your operation.
- No unexpected and unwanted operations delay due to badly performing wear product, no chute incidents
- Overall life expectancy of your wear asset will increase significantly according to your requirements
- Your medium term budget cost will decrease dramatically
- Appropriate product will be always available for your shutdown, simplified ordering process of replacements
- Your drawings will be up to scratch
- Your SAP / BOMs will be accurate
- You will understand your wear areas and bottlenecks in the plant, data quality will improve
- Responsibilities within maintenance departments will be clear, documented, continued process established for the future
- Quality of your wear products will improve
- Improvement of chute blockages
- Safety risk decreased due to lesser number of chute replacements needed and chute hazards identified
- Increased throughput via upgraded chute designs.